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Clothing Factory Scan Code Inventory ERP - Solving Size and Style Inventory Problems - Precise Calculation of Piece Rate Wages

In the clothing manufacturing industry, inventory management and wage accounting are two core challenges. The traditional manual inventory method is inefficient and prone to errors, especially when dealing with multiple sizes and styles; The calculation of piece rate wages often leads to employee disputes due to inaccurate data. The introduction of the QR code inventory ERP system has provided clothing factories with efficient and accurate solutions.

1、 Pain points of inventory management in clothing factories

  • Size and style complexity:The same garment may have dozens of size and color combinations, and manual recording can be confusing.
  • Long inventory time:Traditional inventory requires stopping the production line, which takes an average of 2-3 days each time
  • Data synchronization:Warehouse, workshop, and office data are isolated, often resulting in discrepancies between accounts and reality
  • Difficulty in tracing defective products:It is difficult to quickly locate the production batch and responsible process when discovering problematic products

2、 The transformation brought about by the QR code ERP system

Shuntong ERP solution achieves digital management of the entire production process through QR code/RFID technology:
Function module Implementation effect
1. Intelligent coding Each piece of clothing generates a unique identification code, including style/size/batch and other information
2. Mobile inventory PDA scans the code and completes 100 pieces of inventory in 10 seconds, with an accuracy rate of 99.9%
3. Real time kanban Dynamic visualization of inventory for each size to prevent size breakage or backlog
4. Piece rate association Each garment can be traced back to a specific sewing station and operator

3、 Accurate calculation of piece rate wages

The system automatically records the completed tasks of each employee:

  • ✅ The workload of different processes (such as cutting, sewing, nailing, etc.)
  • ✅ Classification and statistics of qualified products and reworked products
  • ✅ Individual/team output ranking
  • ✅ Automatic generation of salary details
Customer Case:After a clothing factory in Zhejiang launched Shuntong ERP, the monthly inventory time was shortened from 72 hours to 4 hours, wage accounting disputes were reduced by 90%, and production efficiency was improved by 25%.

4、 Why choose Shuntong ERP?

Industry adaptation

Specially developed for the clothing industry, supporting complex BOM and multi process management

Mobile collaboration

Support mobile/PDA operation, wireless coverage in the workshop is available for use

Quick deployment

The standard version will be launched in 15 days and provides lifelong free upgrades

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※ The data in this article comes from the actual application effects of customers, and the specific implementation needs to be evaluated according to the actual situation of the enterprise

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